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Copyright
2008, Studio 2, LLC. All Rights Reserved.
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The Design Process- Drawing/Discussion/Understanding
Using transparent "trash
paper" to determine conceptual form and woods. (Note: color is for schematic purposes only and does not depict final finish
colors.) These drawings are not-to-scale, but are proportional.
Once a schematic design sketch is chosen, full-size
design development drawings are created to help me fully understand the layout of electronics and hardware, look for unforeseen
problems, and explore solutions to various construction weaknesses. Because these drawings are made for my understanding,
these may appear to you as not fully developed- remember these are for my understanding.
When I am satisfied that I
understand the limitations, restraints, and constraints of the proposed design, I will convey the information to you and create
full-size layout and router templates for the instrument's construction.
These layout templates, when super-imposed
on the selected wood, provide an understanding of wood grain at various points on the instrument. For example, I construct
neck-thru-body laminations so that grain runs 1/4 sawn to the fingerboard and flip-matched to counter axial torque. This creates
a more rigid neck assembly. Also, a particular grain pattern may lend itself to a body sculpting attribute in the finished
instrument. "Caterpillar" - The Alice Series, on page GUITARS 1, has a sort of sunburst grain pattern eminating from the bridge
and across the instrument's top face and through the Ebony inlay.
Body sculpting and neck profiles are completed to
enhance the ergonomic fit between you and the instrument. One common example is shaving the neck profile to render a comfortable
to play guitar. This is much easier to do if you can come to my shop during this stage of the instruments development.
When
the instrument is finished, you will receive written instructions or diagrams of the electronics and how these operate. Also,
you will receive manufacturer's warranties for electronics components, care for the instruments finish, and my warranty for
workmanship.
I know you will be pleased with your custom instrument; its playability, esthetics, and knowing it is
unique to you. I look forward to working with you to create the instrument of your dreams.
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Custom Instruments-An Overview
The design process starts when you contact me
to arrange a consultation. During the consultation, we will discuss our project and develop a conceptual overview for your
proposed guitar. We begin the design consultation for your custom instrument by assessing the music you play and your technique,
as well as, your esthetic considerations. The assessment is an important aspect of the design process. It provides a critical
schematic overview of what must be blended into the design of your instrument. One instrument cannot do all things. Your custom
instrument must make it easier for you to play, deliver your best sound, and enhance your stage persona.
As our discussions
continue, we will move into the design development stage for your proposed instrument and, in detail, determine materials
and hardware specifications. At this time, I will make sketches, draft details, perhaps use 2-D or 3-D modeling with AutoCAD
if the design warrants such, and complete sketches, drawings, and written specifications ("Construction Documents") of the
proposed instrument for your authorization. Your custom instrument will be built based on our pre-determined design/build
specifications and accompanying drawings; a direct result of working with you to build the instrument you envision while working
within the limitations of fabrication to create a quality instrument.
Upon completion of the specification/build worksheet
I will provide an estimated project cost breakdown of materials, hardware, and labor necessary to complete the project. At
that time, you shall authorize construction of your custom guitar. I will order the required materials and hardware. Contruction
will commence when I receive all components. At that time you will be in the design/build line and I will provide you an expected
date of completion.
Throughout the construction process, I will keep you informed of progress and perhaps, from time
to time, ask you many questions. You may have several questions yourself and may have changes. It is going to be your instrument,
I welcome your involvement throughout the build. After construction begins, changes will be made by "Change Order" authorized
by you. I may also ask you to come to the shop as the project nears completion so you can, for example, "feel" the neck or
see finish samples, etc., which will allow for final adjustments in neck profile and finish.
I will not ship completed
guitars without a case or gig bag. Throughout the construction process, I take great care to create the flawless piece I want
you to receive. Cases and gig bags are additional to the cost of the instrument.
Shipping will be within 5 days of
cleared final payment.
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Guitar Specification Worksheet
Upon completion, this becomes part of the "Contract
Documents" and describes in written detail from what your custom instrument will be constructed and its various attributes
as to electronics, hardware, and finishes.
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Conceptualizing Your Custom Instrument Volumes have been written about the various combinations
of woods and materials that comprise musical instruments. Most stringed instruments are made from less than three of six woods
speciies, as these yield the most versatile overall tones. Less commonly used species can direct the tone to a selected tonal
range and, when used in conjunction with commonly used species, provide a custom voicing to the instrument. Wood selection is important not simply for esthetic reasons; for example, ebony, rosewood, and maple
fingerboards on the same instrument design, give somewhat different tones. Various pickup and wiring configurations also change the voicing of the the instrument. The same pickups mounted
in similar instruments constructed of diffent woods will also give somewhat different tones. As we develop your instrument's design concept, tone woods and electronics are, therefore, critical
considerations. Aside from your technique, these combinations create your sound- the essence and reason for building your
custom instrument. Aside from traditional solid-body electric and
acoustic guitar forms (shapes), extraordinary designs may present construction/fabrication challenges for which I can work
a solution within our established design parameters.
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Using CAD to Develop violin headstock layout
In this case, a non-convential electric
violin, the headstock will be next to the chin rest. The layout is tight, string pulls are to be straight, and the instrument
must balance.
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Left- Selected neck, body, and fingerboard wood has been squared for rough shaping.
Right- Neck-thru-body laminations are ready for gluing.
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Left- Neck-thru-body lamination is glued and clamped.
Right- Jointed neck-thru-body
blank ready for neck taper and truss-rod slotting.
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Left- Headstock is shaped and drill for machines.
Right- Truss-rod slot is completed
and top surface flatness is checked to receivfe fingerboard.
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Left- Slotting Ebony fingerboard on table saw.
Right- Fingerboard is glued to
tapered neck blank.
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Left- Body blanks, neck blank, and fingerboard ready for joining. (Note: This photo
is out of order.)
Right- Body blanks glued to neck-thru-body. (Note: Fingerboard is complete at this time.)
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Final shaping and sanding. Body, control, and pickup cavities, control and switch holes,
coverplate holes, string ferrules sockets, strap button holes, and other hardware holes are complete. Body contours are shapes
and hardware is test fitted.
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The completed instrument; nine coats of tung oil were applied to the Walnut prior to
assembly, setup, and final check. Note the mother-of-pearl "Vicki" inlay at the end of the Ebony fingerboard.
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